Make: Zenotrex Medico
Model: ZPL-AH02F

HORIZONTAL
RECTANGULAR FULLY AUTOMATIC
AUTOCLAVE

In order to meet large capacity sterilization needs, Zenotrex brings to you a comprehensive range of horizontal autoclaves. These horizontal autoclaves are front loading in design, big in size and designed in rectangular shapes. These high pressure front loading autoclaves play important role in sterilization procedures required in hospitals, pharmaceutical companies, biopharma and microbiology laboratories etc. Autoclave is suitable for material like Fermentation media, Buffers, reagents, glassware, plastic wares and autoclavable Bioreactor.

 We manufacture rectangular horizontal autoclave systems, which can be further customized in order to match specific requirements of our customers. Each horizontal autoclave unit provides highly satisfactory performance and competitive price guarantee.

 

Features:   

 

Available capacity 182 ltr to 1200 ltr

Fully automatic Steam Storage/ Triple wall construction with manual control system.

Large LCE/LED display for showing temperature, Steam pressure, Sterilization
time, storage of cycle, Alarm information.

Water drain and water inlet valves, drain & exhaust.

Both Temperature and pressure sensors

One spring loaded safety valve and one vacuum breaker.

Fault information warning and fault self-diagnosis function.

Self sterilizing vacuum drier

Gasket lodge inside the groove of the frame.

Hydraulic testing up to 40PSI

 Specifications:

 

Design

Rectangular Type

Working
Pressure

2 to 5 kg/cm2.

Working
Temperature

Designed 100°C – 150°C Working 117°C – 134°C. (max. 1380C)

Construction Material

Chamber made of corrosion resistant SS 304/316/316L Ti quality with argon welding. Outer body made of corrosion resistant SS 304L/316/316L quality. Door & ring made of corrosion resistant SS 304/304L/316 quality. Jacket made of corrosion resistant SS AISI 304/304L/316 quality. Steam Generator made of corrosion resistant SS 304/316/316L quality. The vessel have a three-layer construction made of type 316L stainless steel for durability, heat distribution, and insulation. All the pipes and fittings are made of SS 304/304L/316 quality.

Door

Single/Double Doors with horizontal hinged locking system hinged type door lock sensor and pressure lock system, door cannot be opened when the chamber is under pressure, door close sensing feature which ensure that door is locked/closed properly, A heat resistant non-lubricated, steam-activated door seal..

Insulation

Insulation high-density asbestos-free spin-glass or mineral wool insulation 1-2” thick, rated for continuous exposure to 260°C and covered with SS Sheet.

Sterilization
Period

15 to 25 Minutes

Steam
Exhaust

5 to 7 Minutes

Boiler

Stainless steel electrically operated steam generator with duly argon welded. It has immersion heaters, water sensing electrodes and safe operation, water
reservoir, water sensing electrodes, pressure switches and safety valve, low
and high water level cut-off, boiler extra low level switch, pressure safety
device.

Standard Fittings

Steam release valve and drainage system, pneumatic valves, Steam trap, pressure switch, Pressure Gauge, Temp Gauge, non-return valve type solenoid valve.

Safety Features

Over temperature & over pressure protection, pressure locking system, pressure gauges, water level indicating, low water level cut off system, spring-loaded safety valves, mechanical pressure relief safety valve, Emergency shut-off button.

Vacuum

Incorporated with water ring type vacuum pump to create high vacuum inside the chamber for water pre-vacuum pump for pre-vacuum stage and drying stage with low noise level. Vacuum have an adjustable range between 5 kPa and 75 kPa during preselect of 5 pre-vacuum pulses. Exhaust air filtration with condensate sterilization for emission-free sterilization of infectious pathogens, equipped with filter cartridge of 0.2 μm pore size, with easy access for replacement.

Automation & Printer

• Microprocessor based with PLC HMI based automation system in autoclave with touch screen graphic LCD/LED screen display will show & control temperature, pressure values along with trends and charts along with the block diagram of the operation. It also status of components along with the sensor values with different user access for operator.

• The system has integrated control panel with facilitate easy program selection, parameter setting. Automatic check of control program and cycle data maintains process integrity, equipment operation, report processing, printing, storing, and other functions.

• Built-in thermal printer that prints full record of cycle data with all the pressure and temperature values and USB port to download cycle data to memory device. USB/Ethernet port for PC access.

• Alarm Indication such as door lock, low water level, power error, low and high temperature and pressure, cycle abort, cycle complete, vaccum pump error, sensor values out of range error etc.

• The system designed to operate on various pre select programs like pre vacuum cycle, gravity cycle, porous load cycle, liquid and glassware and two standard Bowie Dick Test and vacuum leak cycle & Instrument sterilization cycle.

Accessories & Consumables

Suitable Stainless-steel trolley, a carriage,Air compressor Door seal/gasket, heating elements, filter cartridge, door lock sensor, level glass tube, level sensor, solenoid valves

Power
Supply

440 Volts 3 phases, 50Hz(appropriate plug to meet purchaser’s country
requirements
)

W x H x D (mm)

Volume (Liters)

Load(KW)

450 x 450 x 900

182

12

450 x 600 x 900

243

12

600 x 600 x 900

324

12

600 x 600 x 1200

432

18

600 x 700 x 1200

504

27

600 x 900 x 1200

650

27

600 x 900 x 1500

810

36

750 x 1100 x 1350

950

55

900 x 900 x 1500

1215

55

Note: Product is customized and can be change by size, material and other parts according to the demand of customer