• Zenotrex sliding front Rectangular chamber autoclave range combines the easy access of a sliding door cabinet design with the value inherent in rectangular section machines. Available in five sizes, each unit is factory fitted with a large number of features as standard, making it suitable for sterilizing liquids (media), discard, glassware and other instruments. These features include:

• A 8-10” colour touch screen with integrated USB data port

• Choice of manual or automatic door opening*

• High pressure, high vacuum, horizontal, rectangular with double doors and the machine will be fully automatic in operation.

 • Safety: over-temperature protection, an external pressure gauge, a cooling lock, a safety valve test program and an emergency stop button. All Audio and visual Alarm.

• A validation port, drain valve and an electro polished stainless steel chamber

      Boiler (Steam Generator): Autoclave can be supplied with two grades (SS 304/316L) steam generator operable on electricity. Made from 3mm thick stain plates suitably located under the sterilizer. High grade flanged type heating elements are fitted from front side for easy replacement/repair. Fitted with water gauge glass for water level, safety valve, water inlet and
drain valves. It is also provided with Low Water Level cut off device. This device protects the heater in the generator from burning out dry. The steam pressure in the boiler is indicated on an individual pressure gauge.

Construction: The chamber, jacket, door  is constructed of heavy duty stainless steel 316 & with thickness of 5mm to with stand high pressures. Corresponding to temperature of 121°C to 134°C and working pressure from 1.2kg/cm² to 2.1kg/cm² with Pressure gauges or compound gauges.  In Chamber, two rails are provided in the chamber bottom for easy loading & unloading of the material on Carriage. Hydraulically tested to withstand at least 2 times of the working pressure.

Doors: The Sterilizer is supplied with single door or double doors made of SS 316 The doors are having automatic vertical sliding type arrangement/Hinge Type Double Door, doors operated through pneumatic cylinder . The doors will have unique arrangement to open them manually in case of power failure. The door solid silicone gasket pressurized by compressed air. Door thickness is 20mm (Grade 316L). Door locking and door interlocking system is also available.

Safety Features:
Special provision prevents the operator from opening the door in following events:

·       Pressure indicating gauges for Chamber pressure, Jacket Pressure and Door gasket pressure on Both Door

·       Door moments, safety interlocking of the doors with process one door at a time and door obstruction facility

·       Vacuum Breaker.

·       Heavy duty safety valves.

·       Alarm system to indicate any kind of mal-functioning of the machine.

Fittings & Piping:

·       Plug Screen in the Chamber (in front)

·       A Thermostatic Steam Trap valve /Air Vent Filter.

·       SS316 Baffle Plate

·       Temperature and Pressure / Vacuum indicator (gauges)

·       The piping is of stainless steel 304/316.

Vacuum System: 

This system is used for effective air removal from Autoclave chamber. It consists of efficient of water-ring type vacuum pump, condenser etc with Automatic vacuum breaker/ filter.

Automatic Process Control Unit:

 Microprocessor PLC control system with 8-10” color touch screen

 PLC/ HMI with password protection with pre-selected & variable programs.

 Digital display: 

         a. Chamber Temperature

         b. Cycle no.

         c. Batch no.

         d. Time & Date

         e. Alarm Indicator

         f. Error display

        g. Low water indicator

 Provisions for recording of pressure, temperature and time of operation with appropriate printing device. 

 Data recording which comply 21 CFR or equivalent guidelines.

Programs include: 

Accessories:

·       Material Handling

·       Autoclave can be supplied with stainless steel removable shelves/trays or with a loading carriage &
trolleys.

Carriage & Trolley: The loading carriage is made of stainless steel 304/316. It has adjustable shelves which can be positioned according to height of the goods. It is designed to slide easily from chamber to trolley. The trolley is made of SS-316 and its base have four heavy duty castors.

Blue Water Leak Detection System: For detection of defective Ampoules – preheated Blue Water is pumped into the autoclave chamber which will Penetrate into defective ampoule for easy detection.

Other Features:

·       High Vacuum Steam Sterilizer with Triple Wall and Steam Jacket.

 Integrated With Stainless Steel Stand

 Door status indication unit/controller on both doors

 5 HP capacity Water Ring Type Vacuum Pump and High pressure Auto feed water pump.

 SS304 steam condenser, copper cooling coil to avoid the direct steam entry to the pump

 All valves & pipe lines SS 316 quality whereas non-contact will be of SS 304

 All utility connections brought to one point at the corner of the equipment for easy operation.

 Pneumatic lines are of copper tubes with Brass/SS connectors

 Temperature sensors, pressure sensors, validation probes, pressure and compound gauges, air filter, 6-point strip chart recorder, spring loaded safety valves, data logger

 5 preset programs for Biosafety application and animal care application.

 Compatible air compressor and UPS.

 Inbuilt programmed cycles for Liquid /media, Cage sterilization, Bedding Sterilization cycle, Bowie and Dick test, Water bottles/Carboy, Garment cycle, Non porous cycle Leak test cycle and Variable cycle

 Power 440V 50Hz, 3 phase

 Transfer Trolley(SS 304), Compatible stainless steel carriage & 2 (SS 304) Circular railing for easy to loading & unloading

 Vacuum drying at the end of the sterilization process

 Chamber deigned Round corner with 2% slop

 Fabricated with fully argon welding.

Optional Features:

·       Chamber/Jacket made out of S.S. 316/304

·       Door of S.S. 304/316

·       Additional Tray/Shelves Adjustable

·       Carriage & Trolley

·       Direct steam supply from centralized boiler

·       Temperature Chart recorder

·       High pressure High vacuum model

·       Additional Single door/ (Double door) model.

·       Fully automatic HMI & PLC Controller with printer & Manual Digital microprocessor controlled model with CPU processor with battery backup.

Optional Spare Accessories:

·       Pressure gauge/Compound gauge

·       Water level glass Tube

·       Temperature Gauge

·       Non return valve

·       Moisture trap

·       Joint less Gasket: – Neoprene/silicon food grade rubber,

·       Heating elements (Flange Type) Rating 6.0kw, 9.0kw & 12.0kw.

 

W x H x D (mm)	Volume (Liters)	Load(KW)
450 x 450 x 900	182	18
500 x 550 x 900	250	18
600 x 600 x 900	324	18
600 x 600 x 1200	432	18
600 x 750 x 1200	540	27
600 x 900 x 1200	650	27
600 x 900 x 1500	810	32
1000 x 1000 x 1500	1500	48

Note: The given specifications and sizes are standard and can be change according to the customer requirement as this product is customised.